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1) What are the main types of feeders for special-shaped plug-in machines?

Mainly include Tray Feeder (suitable for Tray materials below the relevant size), Tube/Stick vibration feeder (suitable for tubular materials within a certain size), Tape Feeder (suitable for standard parts, tape material, leg cutting, shaping), Vibration Disk Bowel Feeder (suitable for bulk materials, specially made for each material, not compatible)

2) How to choose a suction head or a chuck?

For the sake of accuracy, compatibility and efficiency, choose the suction head method as much as possible, and then consider using the chuck method. 2 are switchable

3) The bulk feeder cannot distinguish the direction, what should I do?

The side camera can shoot the component and automatically identify the direction of the component. If the direction is reversed, it can be rotated an additional 180 degrees to correct it. If it cannot be corrected, then throw the material.

4) What is the function of lateral vision?

Side vision is used to detect the directionality of components, and detect whether components such as PIN are suitable for insertion and whether they are abnormal. If abnormal, the materials will be discarded.

5) Most feeders use vibration to feed materials. How to reduce noise?

Set the appropriate feeding frequency and amplitude, spray glue on the surface of the vibration plate, add sound insulation panels and sound insulation cotton, and set the vibration to stop when the components reach it if necessary.

6) Need maximum plug-in capacity?

Because the system requires material retrieval, alignment, direction detection, and insertion, it takes a lot of time. High-capacity applications require the use of dual XYZ modules. One side is inserted and the other side is used for material removal and alignment, doubling the production capacity.

7) What parts can be suitable for bulk material feeding?

Bulk materials use vibrating disks, which inevitably require collision. The component feet must be hard enough to reduce deformation, otherwise the probability of insertion failure will be high.

8) Do I need to stop the machine when replenishing components?

Generally not needed

9) How many sets of feeders can the equipment be connected to?

Feeders can be connected to the front and rear of the equipment, and a total of 7 groups can be connected. The 7 sets of connectors are universal. If it is a Tray Feeder, each set of connectors can be connected to one set. If it is a Tube Feeder, it can be connected to 3 sets. The feeder can be all located on one side, and the connectors on the other side can also be used. Be flexible enough.

10) Can the equipment size be small?

Equipment size can be customized. The size has a working range and the area of ​​the matching feeder depends on the size. Generally, in order to maintain flexibility, it cannot be too small. However, if the supply of materials is fixed, it can be made as small as possible. Specific details can be discussed with Waltrontech engineers and can be customized.